Premium Custom Operation Game Manufacturer & Bulk Wholesale

OEM/ODM custom operation games for toy brands, educational publishers, and family game collections. Premium plastic components, custom printed designs, and child-safe electronic components.
  • ISO 9001
  • CE Mark
  • FSC Certified
  • REACH
  • RoHS
  • CPC
  • ASTM F963
  • EN71

Product Anatomy & Customization Options

Every element shown here is fully customizable. Pick individual parts or redesign the whole thing. You can supply your own artwork, or we can handle the design for you.

The Game Board

  • Size: 15″ x 10″ x 2″ plastic patient body with custom printed surface
  • Material: ABS plastic with custom printed wrap or direct printing
  • LED nose light with buzzer sound when metal contact is made
  • 12-16 body part openings with metal contact edges

The Game Pieces

  • 12-16 plastic body part pieces with custom designs and point values
  • Material: ABS or PVC plastic with custom printed labels
  • Each piece has metal contact ring for electronic detection
  • Optional: custom themed pieces (animals, space, fantasy, etc.)

The Tweezers

  • Size: 6″ long with precision metal tip and plastic handle
  • Custom printed handle with branded logo or themed artwork
  • Ergonomic grip design for steady hand control
  • Optional: multiple tweezers for multiplayer versions

The Rule Booklet

  • Format: saddle-stitched or folded booklet, 4-8 pages
  • Stock: 128gsm art paper with full-color printing
  • Includes game rules, piece values, and setup instructions
  • Optional: multilingual versions for international markets

The Premium Box

  • Rigid box: 1200g+ greyboard with custom wrap and foam insert
  • Magnetic closure or lift-off lid with custom printed interior
  • Custom die-cut windows showing game board artwork inside
  • Hang holes and barcode labels for retail display

The Electronics

  • LED nose light with red glow when contact is detected
  • Buzzer sound with adjustable volume levels
  • Battery powered: 2x AA batteries (not included)
  • Optional: custom sound effects or music instead of buzzer

Technical Specifications Table

Specifications

Options & Capabilities

MOQ (Minimum Order)

1 prototype / 500 / 1,000 sets (Best for bulk buy custom operation game requests)

Board Size

15″ x 10″ x 2″ (standard), or custom dimensions

Board Material

ABS Plastic with custom printed wrap or direct printing

Piece Count

12-16 plastic body part pieces with custom designs

Electronics

LED light, buzzer, metal contact strips, 2x AA battery powered

Surface Finishing

Glossy Lamination, Matte Varnish, or UV Coating

Printing Method

Offset Printing, Screen Printing, or UV Digital Print

Box Types

Custom Tuck Box, Rigid Gift Box with Foam Insert, Magnetic Closure Box

Estimated Manufacturing Cost: A Classic Operation Case Study

Base Specification for This Example:

  • The Game Board: 15″ x 10″ x 2″ ABS plastic patient body with custom printed surface showing colorful internal organs, 12 body part openings with metal contact edges, LED nose light, and buzzer sound system.
  • The Game Pieces: 12 plastic body part pieces with custom printed designs and point values, each with metal contact ring for electronic detection.
  • The Tweezers: 6″ precision tweezers with custom printed plastic handle and metal tip.
  • The Card Box: Custom tuck box (400gsm cardstock) with glossy lamination and colorful themed artwork.
Tiered Bulk Pricing Table (FOB Factory)

Order Quantity (Bulk Buy)

Estimated Price Per Set

500 Sets (MOQ)

$12.50 – $15.50 / set

1,000 Sets

$9.50 – $12.00 / set

3,000 Sets

$7.50 – $9.50 / set

5,000+ Sets

As low as $6.50 / set

⚠️ Crucial Note on Setup Costs: The prices above are ballpark figures for reference. Your actual cost will depend on your specific custom packaging choice (e.g., upgrading from a tuck box to a premium rigid gift box will add roughly $2.00 to $3.50 per set), electronics complexity (custom sound effects add roughly $1.50 to $2.50 per set), piece count (adding more body parts adds roughly $0.50 to $1.00 per piece), printing complexity (full-color board printing adds roughly $1.00 to $2.00 per set), and shipping destinations.

Individual Component Pricing

Need a quote for just one component? Check individual pricing for each sub-service.

Why Choose FUNWAY

We have been making cards, puzzles, and board games since 1999. Today we run a 16,000-square-meter factory with over 200 workers. We are a direct OEM/ODM manufacturer, not a trading company. We have finished 5,000+ projects and shipped 2.3 million+ products worldwide. You get factory-direct pricing and a team that knows this work inside out.

We handle everything from design to final packing. You can order 1 piece for testing or 10,000 for a full launch — we keep the same quality at any quantity.

  • Competitive Bulk Pricing
  • Factory-Direct Quality Control
  • On-Time Delivery Promise
  • 1-on-1 Project Support
  • Trusted by Global Brands
  • Secure Payment & After-Sales
Learn More About FUNWAY

Why Bulk Buy From FUNWAY

Competitive Bulk Pricing

  • 1 for prototype Available.
  • MOQ starts at 100 decks with real factory pricing.
  • No hidden tooling fees – art setup is included.
  • Volume tiers unlock deeper unit costs as your brand grows.
Pre-Production Check

Factory-Direct Quality Control

  • Raw material incoming check
  • First-piece print approval
  • In-process patrol inspection
  • Finished-goods sampling,
  • Pre-shipment full check.
  • Your approved sample is the gold standard for bulk.

On-Time Delivery Promise

  • 15-20 days locked production cycle after sample approval.
  • Delay penalties are written into the contract.
  • DHL, FedEx, and sea freight with full tracking from our door to yours.

1-on-1 Project Support

  • One dedicated account manager from quote to delivery.
  • WhatsApp / WeChat / Email response within 24 hours.
  • Urgent issues within 4 hours.
  • Unlimited artwork revisions before sample approval.

Trusted by Global Brands

  • Serving creators and distributors in 30+ countries.
  • 67% of clients reorder within 6 months.
  • Proven track record with Kickstarter and Indiegogo campaigns, from prototype to fulfillment.

Secure Payment & After-Sales

  • 30% deposit to start, 70% against copy of B/L.
  • PayPal, Alibaba Trade Assurance, and L/C accepted.
  • Quality defects are covered by our replacement or refund policy.

OEM / ODM Manufacturing Process

Project & Component Mapping

Step 1: Project Review & Component Mapping

We do not quote from a loose parts list. We quote from a complete product plan.

Before pricing, we map every component: board, cards, tokens, rulebook, insert, box, and accessories. We check how they fit as one packed set. This keeps the quote accurate. It also prevents surprises later in tooling, packing, and freight. We check:

  • Board size and fold type
  • Card count and deck thickness
  • Rulebook size and page count
  • Insert and box structure
  • Punchboards, wooden parts, dice, meeples, or plastic parts after that
  • Target quantity and delivery market

Getting this order right keeps your project on budget and on schedule.

Step 2: DFM Check & Manufacturing Review

A bad sample usually starts from a design that was never checked for real production.

Before we build samples, we review your files for real-world manufacturing. We check dielines, bleed, safe zones, fold lines, card thickness, box depth, insert fit, and surface finish. We fix these issues before sampling:

  • Artwork too close to cut edge
  • Board folds that may crack after lamination
  • Cards too thick for the tuck box or insert
  • Punchboard tokens too small or weak after die-cutting
  • Box depth too tight once all parts are packed
  • Freight cost rising because box size was not controlled early

If the packed set cannot close cleanly, changing the finish will not fix it. We fix the structure first.

Step 3: Sample Production & Approval

The sample is not a photo shoot. It is the production standard.

We build the first sample to test material feel, fold strength, color accuracy, box fit, insert tightness, and total weight. You review it. You approve it. This approved sample becomes the Golden Sample. All mass production is checked against it.

After this point, changes to board size, card stock, insert, or box depth will restart cost and lead time. We keep the sample stable so your bulk order stays on track.

Step 4: Tooling & Mold Setup

We open tooling only after the Golden Sample is locked.

Tooling covers die-cut tools for cards, boards, punchboards, inserts, and boxes. For special plastic parts, we may need molds or fixtures.

We never rush tooling while the design is still moving. Once the die is made, changes cost time and money. We wait for your final approval before cutting steel.

This protects your tooling investment and keeps the project on schedule.

Step 5: Pre-Production Validation

Small errors are cheapest to catch before the full run.

We run a small pre-production batch. We check color drift, cutting position, fold accuracy, board thickness, surface finish, and component fit.

If anything does not match the Golden Sample, we stop and fix it before using more material. This step saves both time and cost.

This is why we never skip pre-production validation.

Step 6: Mass Production & Assembly

A game is not done when the parts are printed. It is done when the box closes properly.

Cards, boards, Punchboards, rulebooks, boxes, inserts, wooden pieces, dice, and accessories have to work as one packed set. During assembly, we check whether the approved packing layout still makes sense at production speed.

This is critical for B2B orders. Your distributor receives finished goods, not loose parts. Every set must be packed clean, stack flat, and ship safely.

We control assembly so your goods arrive ready for shelf or warehouse.

Step 7: Final QC & Global Shipping

A perfect product can still fail if the carton is wrong.

Before shipping, we check carton count, sets per carton, gross weight, carton size, shipping marks, and barcode labels. We match everything to your purchase order.

For B2B and retail orders, we also check pallet markings and stack height.

Small direct shipments get standard export packing. We ship by DHL, FedEx, or sea freight with full tracking. Every order leaves our factory with correct paperwork.

Why This Process Matters

Most problems do not show up early. They show up after one wrong decision forces the next.

  • A larger board changes the fold size.
  • The fold size changes the box footprint.
  • The box footprint changes insert and carton fit.
  • The carton fit changes freight cost.
  • Thicker cards can make the insert too tight.
  • A late artwork change delays sampling and mass production.

This process is not meant to slow you down. For simple projects, we keep it fast. For complex projects with many parts, retail rules, or tight deadlines, these checks protect you from costly rework.

The Anatomy of a Custom Operation Game

A custom operation game is one of the most beloved and enduring dexterity games, first introduced by Milton Bradley in 1965 and now a staple in family game collections worldwide. Players take turns using tweezers to carefully remove various plastic body parts from a patient without touching the metal edges around each opening. If the tweezers touch the metal, the patient’s nose lights up red and a buzzer sounds, signaling a failed operation.

The standard set includes a plastic patient body with 12-16 body part openings, various plastic game pieces with point values, precision tweezers, and a rule booklet. Our custom game boards feature colorful internal organ artwork with custom printed surfaces, LED nose lights with buzzer sound effects, and metal contact strips for reliable electronic detection. The game pieces can be customized with themed designs such as animals, space objects, fantasy creatures, or classic body parts with custom point values.

Today, custom operation games are a top choice for toy brands, educational institutions, and medical promotional campaigns. Schools use customized sets for teaching anatomy and hand-eye coordination, while hospitals and medical brands use them as promotional items and patient education tools. As a specialized game manufacturer, we produce safe, durable sets with child-friendly materials, reliable electronic components, and quality plastic construction—so your game provides years of exciting, suspenseful play for players of all ages.

FAQs About Custom Operation Game

A: Yes. We specialize in fully bespoke operation games. You can customize the patient body design, internal organ artwork, game piece designs, tweezers handle, and overall theme. Popular options include animal patients (veterinary theme), robot patients (sci-fi theme), fantasy creatures, and classic human anatomy. Just send us your artwork files in AI or PDF format with clear design guides.

A: Our MOQ starts at 500 sets for bulk production. We also offer single prototype samples for design validation before you commit to a full order. This is ideal for testing electronic components, piece fit, board quality, and printing accuracy.

A: Yes. We can customize the LED light color, buzzer sound, and even add custom sound effects or music instead of the standard buzzer. Options include recorded voice messages, themed sound effects, or musical tones. We can also add vibration feedback or multiple difficulty levels with adjustable sensitivity for the metal contact strips.

A: Yes. All our children’s games are manufactured with child-safe materials, non-toxic plastics, and comply with EN71, ASTM F963, and CPC standards. Our electronic components use safe voltage (3V from AA batteries), and all plastic pieces are made from BPA-free ABS or PVC. Metal contact strips are securely embedded to prevent exposure.

A: Yes. We can produce educational versions with accurate anatomical labels, medical terminology, and detailed organ descriptions. Medical training versions can include more realistic body parts, surgical instrument tweezers, and educational booklets about human anatomy. We also create veterinary versions with animal anatomy for veterinary schools.

A: For retail, we recommend rigid gift boxes with custom printed wraps, window cutouts showing the patient body, and hang holes. For promotional and medical bulk orders, we offer plain white boxes or shrink-wrapped sets with minimal packaging to reduce cost. We can also design custom carrying cases for travel versions, or create display stands for retail showroom presentation.

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